At Sargam Industries, we know that every component we selectively plate with silver must be free from contaminants to ensure top-tier quality, durability, and functionality. The presence of dust, moisture, and other contaminants can lead to surface defects, poor adhesion, and compromised conductivity—issues that can have costly impacts for our clients. That’s why we’ve designed our processes with meticulous attention to controlling contamination at every step, from raw material handling through to packaging and delivery.
In this blog, we share the rigorous measures Sargam Industries takes to protect components from contaminants, highlighting our dedication to delivering reliable, high-quality silver plating solutions.
Key Contaminants and Protection Measures
To fully understand how we safeguard quality, let’s break down the primary contaminants that affect silver plating and the proactive steps we take at each stage.
1. Raw Material Handling
Potential Contaminants: Dust, oils, and chemical vapors
Sargam Industries’ Approach:
- Safe storage environments: We store raw materials in dust-free, and properly organized racks in packed condition to limit exposure to moisture and airborne particles.
- Protective handling procedures: Our team uses cotton gloves and other necessary protective gear during handling of the highly fragile components to prevent oils or other residues from coming into contact with the materials.
- Identification without contact: We have developed procedures to tag materials for utilization with minimal physical contact.
2. Manufacturing Process
Potential Contaminants: Dust, oils, particulate debris, moisture
Sargam Industries’ Approach:
- Controlled environment manufacturing: To keep contaminants at bay, we conduct plating in controlled environments that meet high cleanliness standards.
- Strict equipment maintenance: Our equipment is regularly maintained and cleaned to eliminate debris or oil residues that could impact the plating process.
- Humidity Management: We actively monitor and regulate humidity levels in our manufacturing areas to prevent oxidation or tarnishing, especially crucial for silver.
- Advanced filtration systems: We’ve invested in air filtration and fume extraction systems, wet scrubbers to reduce dust, particulates, and chemical vapors, protecting our products and employees alike.
3. Quality Control and Inspection
Potential Contaminants: Dust, oils
- Non-destructive testing: To minimize contamination risk, we use advanced, non-destructive inspection methods such as optical systems.
- Isolated final inspection zones: Our final inspection areas are separated from the main production floor, helping keep them free from cross-contamination.
- Routine cleaning protocols: We maintain a strict cleaning schedule for surfaces and tools in our inspection zones, ensuring a contaminant-free environment.
- Controlled storage environments: We store raw materials in dust-free, temperature-controlled areas to limit exposure to moisture and airborne particles.
- Superior quality finishing tools: From lapping, vibratory finishing, to hand polishing tools, rubbing pads, or buffing wheels, we use equipment and consumables of the highest quality at every step.
4. Packaging and Storage
Potential Contaminants: Dust, moisture, oils
- Moisture-resistant, anti-static packaging: We use specialized packaging materials that provide a barrier against moisture and static, ensuring components stay pristine during storage. All components are packed using VCI Papers and Silicon Bags.
- Vacuum-sealing for sensitive items: For components requiring extra protection, vacuum sealing is provided to help shield them from dust and humidity.
Our Commitment to Quality
At Sargam Industries, every silver-plated component we produce meets the highest standards of cleanliness, quality, and durability. By implementing rigorous contaminant control practices, we prevent potential issues before they arise, ensuring reliable products that meet even the most demanding specifications.
Whether it’s dust, moisture, or other contaminants, our protective strategies at every step help deliver the best possible quality. Our goal is to empower our clients with components they can trust, and we’re proud to be a partner in achieving contaminant-free, high-performance silver plating solutions.